The UN has declared 2022 the “International Year of Glass”. This places much more give consideration to manufacturing conditions within the energy-intensive glass industry, and environment friendly technologies alongside the whole value chain are particularly in demand. Vacuum technology also has a serious affect on sustainability in glass manufacturing – as a outcome of stable vacuum is needed in lots of processes. Atlas Copco focuses on offering energy-efficient, intelligent, and sustainable vacuum options to manufacturers worldwide. They have supplied the German glass producer Noelle + von Campe with three GHS 4600 VSD+ screw vacuum pumps. The Atlas Copco GHS VSD+ series of vacuum pumps are a spread of extremely environment friendly, clever vacuum pumps with Variable Speed Drive (VSD) know-how.
Individual glass packaging for bottling firms
Noelle + von Campe produces individual glass packaging for bottling firms. The individualized bottles and jars are given their shape and the ultimate touch using vacuum technology. The final touch includes including a customer’s logo or name. When shaping the glass, higher embossing of the emblem or any lettering is achieved if the trapped air between the glass mould and the precise glass has been removed as best as attainable. With an output of 650 million jars per yr, the proper vacuum system is a crucial factor for the effectivity of the complete plant for Noelle + von Campe. Atlas Copco, with its software expertise and expertise in supplying vacuum pumps to the glass business, knows the precise requirements of the market. They have a protracted historical past in partnering with glass manufacturers. Their options and installations are made to measure for every particular person buyer. เกจวัดแรงดันco2 was one of many causes Noelle + von Campe chose Atlas Copco’s GHS VSD+ oil-injected screw vacuum pumps for their manufacturing facility.
Energy financial savings with Variable Speed Drive (VSD) know-how
The use of vacuum technology alone saves lots of energy: the same production outcome is also achieved with compressed air but would devour extra vitality. With its revolutionary motor concept for glass manufacturing, the Atlas Copco GHS VSD+ series is amongst the most energy-efficient oil-lubricated vacuum pumps available on the market: with the VSD variable speed control, the screw pumps can be adapted exactly and quickly to the respective vacuum requirement. Variable speed and the set level control provides optimum vacuum levels. The GHS VSD+ vacuum pumps put in at Noelle + von Campe have saved round 27% in energy costs.
Increased stability within the vacuum provide
The lowered vitality consumption isn’t the one benefit of the GHS VSD+ vacuum answer. The entire vacuum supply at Noelle + von Campe is now extra secure than before. „When we modify tools or adapt our processes, for instance, the new central vacuum system continues to reliably supply our whole production“ reviews Timo Scherf, the Head of Maintenance Plant 1 at Noelle + von Campe. „This was an important factor for us, as a end result of the reliable, uninterrupted vacuum provide in flip has a direct effect on the standard of our end merchandise. And in terms of the quality of our jars and bottles, neither we nor our customers make any compromises“, Timo Scherf emphasizes.
Significantly faster amortization
According to Atlas Copco sales engineer Oliver Heitjohann, further price reductions are generated by the ES central control: „The clever system coordinates the use of the vacuum pumps with each other – this saves even more costs, additionally for maintenance and electricity. A massive advantage: the purchasers additionally obtain considerably faster amortization“. The ES16 central controller can monitor and control multiple GHS VSD+ vacuum pumps concurrently. The smart management system balances and optimizes the performance of all machines, decreasing the general energy consumption. Compared to competitor products, the intervals between maintenance are also longer. Other note-worthy options of the GHS 4600 VSD+ vacuum pump is its low noise stage, space-saving design and the fact that the pumps are supplied in a single, compact housing. The set up is plug & play and is correspondingly uncomplicated.
More for much less
The Atlas Copco GHS VSD+ oil-sealed screw vacuum pump collection thus put the finishing touches not only to the merchandise but also to the production course of. This is the place Atlas Copco’s intensive expertise in working with glass manufacturers pays off. That is why Atlas Copco additionally personalized the piping of the vacuum pumps. Atlas Copco is thus, because it have been, a one-stop store for glass manufacturers – from the pump to the connection methods. And so, on balance, Noelle + von Campe gets extra for much less: extra vacuum, more management and more stability for much less energy consumption and less effort.
Best regards
Oliver Schulz
on behalf of Atlas Copco Vacuum Technique
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PR Schulz
Oliver Schulz
Dipl.-Kfm.
Neuenbaumer Str.34
41470 Neuss
E-mail: info@pr-schulz.de
www.pr-schulz.de
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