SEEPEX 4.0 will showcase the world’s first mechanically adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, where it goes to be presenting the subsequent generation of pumps. The business chief from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping on the main trade fair for water, sewage, waste and uncooked materials administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions as soon as again demonstrates its market management in the area of clever and progressive solutions.
The identical applies to the opposite commerce honest shows featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be participating within the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is becoming digital. “SCT AutoAdjust is another logical step from the world of analog merchandise into the world of digital pumps and is in phrases of its technical design the one considered one of its kind on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is constantly growing its digital services with ambition and keenness. The pump manufacturer combines its digital solutions with the normal pump business to provide its prospects more time for the essentials, reduce costs and simplify processes.
At the world truthful for environmental technologies at the finish of May, international commerce guests will experience the premiere of a completely automated solution with integrated Industry four.0 features. The present premium model range SCT AutoAdjust offers revolutionary innovations within the area of progressive cavity pumps. Wrenches etc. are now a thing of the past in terms of maintenance. One click on from a distant location and the stator is again in top form. The range, which was developed on the basis of customer necessities, makes upkeep work a lot simpler and therefore helps to save time and prices. Retensioning ensures fixed pumping capability and high productivity. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, quickest and best upkeep work ever. Productivity is elevated and maintenance instances are lowered to a minimum – so it couldn’t be any higher.” Compared to เกจวัดความดันน้ำ without SCT, life-cycle prices are additionally considerably reduced. SCT AutoAdjust is on the market in a 1-stage and 2-stage model for pressures as a lot as eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design precept: the Smart Stator consists of two halves, in order that upkeep can be simply performed by one individual. Suction or strain traces now not have to be removed. With an integrated retensioning system, the clamping between the rotor and the stator could be adjusted for optimal conveyance if the circulate rate is reduced because of put on and tear. The newest development, the SCT AutoAdjust, now routinely and hydraulically retensions the stator at the push of a button, without the need for any special tools. The new SCT AutoAdjust era allows the stator to be retensioned either conveniently from the control room via analogue sign lines or digitally through varied fieldbus methods. Quick access on web site at the pump may be achieved by way of a management panel or through Bluetooth using an app for Android and Apple tablets which might be already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform types the interface between sensible pumps, companies and processes. It bundles the information from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s personal SCADA system. This allows targeted evaluations and analyses that can be used for process optimization. All collected information is saved reliably and securely within the cloud. The real-time information from the monitoring service provide suggestions on wear and tear or point out that spare parts are due for reordering soon. Shutdowns are averted and system availability is increased. Reliable evaluations are used for preventive upkeep as outlined in the working and maintenance instructions based mostly on the operating hours for gearbox oil modifications and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program additionally uses historic information to enable predictive upkeep forecasting and identification of irregular conditions. By combining completely different sensor data, guidelines can be created to trigger alarms. For example, a lowered flow rate at increased pump pace compared to the pump’s particular person calibration curve would point out pump put on. This signifies that if unintentional process modifications are displayed, measures can be taken at an early stage. The deeper evaluation of all collected pump knowledge also enables SEEPEX to make more correct life cycle predictions for each pump kind primarily based on an anomaly detection check.
With “Smart Air Injection” (SAI), SEEPEX presents its custom-made system resolution that mixes the advantages of two pump applied sciences to transport extremely dewatered sludge over lengthy distances in a particularly energy-efficient manner. Sewage sludge compressed into plugs may be conveyed up to 1000 meters to its destination utilizing pulses of compressed air in the pipes. For disposal companies, this various to traditional processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over long distances. The progressive mixture of progressive cavity pump, additional polymer injection and pulsating compressed air utility permits compacted sewage sludge to be delivered in an energy-efficient method over long distances. This system answer comes in the type of a bundle unit, which accommodates the pump, the devoted control logic, as well as the polymer and, if desired, the compressed air elements. This pump can also be linked to the Connected Services of SEEPEX as an enlargement.
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