The UN has declared 2022 the “International Year of Glass”. This places much more focus on manufacturing situations within the energy-intensive glass business, and efficient technologies alongside the entire worth chain are particularly in demand. Vacuum expertise additionally has a serious affect on sustainability in glass manufacturing – because stable vacuum is needed in many processes. Atlas Copco makes a speciality of providing energy-efficient, clever, and sustainable vacuum options to producers worldwide. They have equipped the German glass producer Noelle + von Campe with three GHS 4600 VSD+ screw vacuum pumps. The Atlas Copco GHS VSD+ collection of vacuum pumps are a range of highly efficient, intelligent vacuum pumps with Variable Speed Drive (VSD) expertise.
Individual glass packaging for bottling companies
Noelle + von Campe produces individual glass packaging for bottling firms. The individualized bottles and jars are given their shape and the ultimate contact using vacuum technology. The ultimate touch consists of adding a customer’s logo or title. When shaping the glass, higher embossing of the brand or any lettering is achieved if the trapped air between the glass mildew and the actual glass has been removed as finest as attainable. With an output of 650 million jars per yr, the best vacuum system is a crucial component for the effectivity of the entire plant for Noelle + von Campe. Atlas Copco, with its utility experience and experience in supplying vacuum pumps to the glass industry, knows the precise necessities of the market. They have a protracted historical past in partnering with glass producers. Their options and installations are made to measure for each particular person buyer. This was one of many causes Noelle + von Campe selected Atlas Copco’s GHS VSD+ oil-injected screw vacuum pumps for his or her production facility.
Energy savings with Variable Speed Drive (VSD) technology
The use of vacuum know-how alone saves a lot of vitality: the identical manufacturing outcome may be achieved with compressed air but would eat more vitality. With its revolutionary motor idea for glass production, the Atlas Copco GHS VSD+ sequence is considered one of the most energy-efficient oil-lubricated vacuum pumps on the market: with the VSD variable velocity management, the screw pumps can be adapted precisely and quickly to the respective vacuum requirement. Variable pace and the set point management provides optimum vacuum levels. The GHS VSD+ vacuum pumps put in at Noelle + von Campe have saved around 27% in power prices.
Increased stability in the vacuum supply
The decreased power consumption isn’t the only benefit of the GHS VSD+ vacuum solution. The complete vacuum provide at Noelle + von Campe is now more secure than before. „When we modify instruments or adapt our processes, for instance, the brand new central vacuum system continues to reliably provide our complete production“ reports Timo Scherf, the Head of Maintenance Plant 1 at Noelle + von Campe. „This was an necessary factor for us, as a result of the reliable, uninterrupted vacuum provide in turn has a direct impact on the quality of our finish products. And when it comes to the quality of our jars and bottles, neither we nor our customers make any compromises“, Timo Scherf emphasizes.
Significantly faster amortization
According to Atlas Copco sales engineer Oliver Heitjohann, further value reductions are generated by the ES central management: „The intelligent system coordinates using the vacuum pumps with each other – this protects much more prices, also for maintenance and electrical energy. เกจวัดแรงดันน้ำประปาราคา : the shoppers additionally obtain considerably quicker amortization“. The ES16 central controller can monitor and control a number of GHS VSD+ vacuum pumps simultaneously. The sensible management system balances and optimizes the performance of all machines, reducing the overall power consumption. Compared to competitor products, the intervals between maintenance are additionally longer. Other note-worthy features of the GHS 4600 VSD+ vacuum pump is its low noise degree, space-saving design and the truth that the pumps are provided in a single, compact housing. The installation is plug & play and is correspondingly uncomplicated.
More for less
The Atlas Copco GHS VSD+ oil-sealed screw vacuum pump series thus put the finishing touches not solely to the merchandise but in addition to the manufacturing process. This is the place Atlas Copco’s intensive experience in working with glass manufacturers pays off. That is why Atlas Copco also customized the piping of the vacuum pumps. Atlas Copco is thus, because it were, a one-stop shop for glass manufacturers – from the pump to the connection systems. And so, on steadiness, Noelle + von Campe will get more for less: more vacuum, extra control and extra stability for much less vitality consumption and less effort.
Best regards
Oliver Schulz
on behalf of Atlas Copco Vacuum Technique
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PR Schulz
Oliver Schulz
Dipl.-Kfm.
Neuenbaumer Str.34
41470 Neuss
E-mail: info@pr-schulz.de
www.pr-schulz.de
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