Celeros Flow Technology injects new life into forty yr outdated SAGD pump to extend heavy oil production for customer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil restoration customer, enabling them to increase manufacturing. The pump – a Mather & Platt BB5 – was more than 40 years previous and had been subject to quite a few post-installation alterations.
เกจวัดแรงดัน1บาร์ are extraordinarily viscous and require the injection of excessive stress, high temperature steam to improve fluidity and permit the oil to be pumped to the floor. In order to boost extraction on this project, the shopper needed to extend water temperatures from 90° C to 140° C. However, there were concerns that the prevailing pump may not be able to ship this requirement. Nozzle masses had been a selected concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their most popular supplier of some 20 years, for assistance.
Mather & Platt is considered one of several heritage pump brands for which Celeros Flow Technology offers full lifecycle support1. Their aftermarket engineering group undertook a thorough examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction process. The investigation revealed that the pump had suffered numerous seal failures over time that had broken the stuffing field and affected operational effectivity. There had also been no upkeep interventions for many years – however the pump had never truly failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the quality of the unique pump that it had continued to function in such harsh circumstances and with no common maintenance over such a long time period. More importantly, it gave us confidence that a thorough overhaul may obtain the specified improvement in performance, saving the client the fee and lost manufacturing time that may be associated with sourcing and installing a new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal improve and Plan 23 seal flush to optimize pump performance. In addition, finite factor analysis was undertaken to substantiate that the nozzle masses would withstand the specified temperature enhance. As a outcome, the pump is now capable of delivering steam on the greater temperatures required. The seal upgrades guarantee it meets the latest specs.
Concludes Mike Golds: “We are really pleased with the result of the SAGD pump improve. It has not solely achieved the specified production increase for the customer, but additionally offered a more sustainable and cost-effective answer than total pump replacement. Using modern engineering and analysis, we’ve been able to give the present pump a model new lease of life and guarantee it’ll proceed to carry out nicely for many extra years.”
Share

Leave a Comment